I shall prove that
$$\sum_{k=1}^n\,\big|\cos(k)\big|>\frac{n}{2}\tag{*}$$
for all $n\geq 3$. For $n=3$, you can simply use some software, or make some clever close estimates of $\cos(1)$, $\cos(2)$, and $\cos(3)$ to finish the job. For $n\geq 4$, I shall refer to the OP's work, with a small twist:
$$\begin{align}\sum_{k=1}^n\,\big|\cos(k)\big|&\geq \sum_{k=1}^n\,\cos^2(k)+\sum_{k=1}^4\,\Big(\big|\cos(k)\big|-\cos^2(k)\Big)\\&\geq \frac{n}{2}-\frac{1}{2\sin(1)}+\sum_{k=1}^4\,\Big(\big|\cos(k)\big|-\cos^2(k)\Big)\,,\end{align}$$
where I have applied exactly the same idea as the OP's marvellous work. Now, it can be seen (via using software or making good approximations) that
$$\sum_{k=1}^4\,\Big(\big|\cos(k)\big|-\cos^2(k)\Big)>\frac{1}{2\sin(1)}\,.$$
That is, (*) holds for all $n\geq 4$ as well. (In fact, (*) holds for every positive integer $n$ except when $n=2$.)
In fact, we have
$$\lim_{n\to\infty}\,\frac1n\,\sum_{k=1}^n\,\big|\cos(k)\big|=\frac{2}{\pi}\,.$$
Thus, for any positive real number $r<\dfrac{2}{\pi}$, there exists a positive integer $N_r$ such that
$$\sum_{k=1}^n\,\big|\cos(k)\big|>rn$$
for every integer $n\geq N_r$. As you can see, $N_{1/4}=1$ and $N_{1/2}=3$. Likewise, for any real number $s>\dfrac{2}{\pi}$, there exists a positive integer $M_s$ such that $$\sum_{k=1}^n\,\big|\cos(k)\big|<sn$$
for every integer $n\geq M_s$. (Well, we have this obvious result: $M_s=1$ for all $s\geq 1$. A less obvious result is $M_{3/4}=1$.)