Suppose I have a convex set $S\subset \mathbb{R}^2$ of unit area. In fact, I have two congruent copies of $S$ which I would like to bundle together with a rubber band, i.e. take the convex hull $C$ of a disjoint union of these two copies. Assuming I do this in an area-minimizing way, what is the worst case scenario for the area $A$ of the excess space $C\setminus(S\sqcup S')$? Which shapes attain or approach this upper bound?
I can prove that one always has $A \le 1$, by inscribing the set in a rectangle with its diameter spanning the long axis, placing the two rectangles side-to-side, and shaving the excess off of the outer end of each rectangle.
It's easy to see that a circle forces $A=\frac{4-\pi}{\pi}\approx 0.2732$. I believe that a hexagon yields $A=1/3$, as realized by either of these configurations:
Are there shapes that do worse? Better upper bounds on $A$? In the event that this question is resolved, what about the case of three dimensions or higher?
In the case when both copies have the same orientation, and are simply translations of one another, I can prove $A$ is equal to the excess area of the smallest parallelogram containing $S$. (As a consequence, better upper bounds on this excess area provide bounds on $A$.)
These questions seem adjacent to questions of packing density, as they approach such behavior in the limit as the number of copies ($2$ here) goes to infinity.
Update: Regular pentagons sharing an edge yield $A=\frac3{\sqrt{5}}-1\approx0.3416$. I haven't proved this is optimal, though it's superior to meeting at a vertex; it's possible some better pentagon packing yields a lower $A$ (would love to see one if so!).
Update 2020-10-28: After writing some code to compute excess areas for arbitrary convex polygons, I have become more optimistic that the pentagon (and some affine transformations thereof) are maximal for this problem; at the least, I do not think there are any local variations to the shape which make it harder to pack with itself. (I can also use this code to try various families of convex regions, and see if any exceed $0.3416$ - suggestions welcome.)

